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Integrated adhesive solution for electronic devices

Industrial electronics

Industrial electronics

How to Select Adhesives for Bonding Motor Magnets & Magnet Segments — Reliable Bonding Solutions for High-Speed Motors

Why Do Motor Magnets/Magnet Segments Require Specialized Adhesives? In permanent magnet synchronous motors (PMSM), brushless DC motors (BLDC), servo motors and robot joint motors, magnets (magnet segments) are generally fixed onto the inner wall of rotors. As motors evolve toward higher power density, higher rotational speed and miniaturization, magnet bonding materials must deliver sufficient bonding strength while maintaining stable performance under high centrifugal force, high-temperature cycling and long-term vibration. Insufficient bonding performance may lead to: ■ Magnet detachment ■ Rotor unbalance ■ Increased motor noise ■ Reduced output torque ■ Failure during high-speed operation ■ Shortened motor service life Therefore, magnet bonding adhesive has become a critical material affecting reliability in motor manufacturing. Required Performance Specifications for Magnet & Magnet Segment Adhesives Motor Magnet Adhesive High…

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How to Select Potting Compound for Strain Gauge Pressure Sensors? ELAPLUS EP 2016 AB Flexible Epoxy Solution Reduces Stress and Improves Measurement Stability

The core of a strain gauge pressure sensor lies in its sensitive element, which captures tiny deformations and converts pressure variations into electrical signals. Such sensors are highly susceptible to structural stress. If the potting material is overly rigid, or generates excessive curing shrinkage and thermal stress, it will impose extra loads on strain gauges, solder joints, leads and sensitive cores, resulting in zero drift, fluctuating sensitivity and poor long-term measurement stability. Therefore, when choosing potting compounds for pressure sensors, hardness alone is not the key factor. Priority should be given to materials featuring flexibility and low stress, reliable adhesion, stable temperature resistance, contamination resistance, oil resistance and long-term fixation performance. For strain gauge pressure sensors, high-temperature resistant sensors, soft…

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Potting Compound Selection for EMI Filter PCBs – ELAPLUS PUR 1635 Polyurethane Potting Compound Delivers Waterproof, Flame-Retardant & Insulating Protection

EMI filter circuit boards are widely integrated into power supplies, electronic controllers, industrial equipment, communication hardware, new energy systems and other assemblies. Their core function is to suppress electromagnetic interference and stabilize circuit performance. Filter PCBs are densely populated with inductors, capacitors, solder joints, terminals, PCB traces, alongside plastic and metal housings. During long-term operation, these components are exposed to multiple hazards including moisture, dust, vibration, temperature cycling and electrical safety risks. Therefore, when selecting potting adhesive for EMI filter motherboards, full filling capacity alone is insufficient. Critical performance metrics to evaluate include electrical insulation, water & moisture resistance, flame retardancy, flexibility, low shrinkage, weatherability and adhesion to various substrates. For EMI filter PCB potting applications, Elaplus Functional Materials (Shanghai) Co.,…

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How to Select Potting Compound for Start-Stop Controllers: ELAPLUS EP 1712 Flame-Retardant Epoxy Potting Compound for Potting & Protection of Controllers, ECUs and Power Modules

Are you searching for potting adhesives for start-stop controllers, general controllers, ECUs and power supplies? It is critical to select an electronic potting material that simultaneously delivers insulation, moisture resistance, flame retardancy, crack resistance, bonding fixation and long-term reliable protection. For automotive start-stop controllers, ECU boards, power control modules, sensor circuit boards and other applications, ELAPLUS Functional Materials (Shanghai) Co., Ltd. recommends ELAPLUS EP 1712 flame-retardant epoxy potting compound. EP 1712 is a two-component solvent-free room-temperature curing epoxy potting compound. It features moderate flowability after mixing and certain anti-leakage performance. Fully cured material boasts high hardness, favorable toughness, outstanding adhesion and electrical insulation, superior waterproof and moisture-proof properties, and meets UL 94 V-0 flame retardant rating. It is suitable for…

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Potting Compounds for High Power Density Motors: Thermal Conductivity Alone Is Not the Only Criterion

In recent years, the development of high power density motors has been driven forward by humanoid robots, industrial robots, electric vehicles (EVs), unmanned equipment and industrial automation machinery. As motors become more compact yet deliver higher output power, the conventional potting mindset of “just fill the cavity” is no longer adequate. Whether it is potting compound for robot joint motors or thermally conductive potting adhesive for EV drive motors, engineers now focus on a complete thermal management system and long-term reliability rather than thermal conductivity as a standalone metric. This explains why more engineers are searching for answers to the following questions: ■ How to select potting compounds for motors? ■ Recommended thermally conductive potting adhesives for motors ■ Potting materials for robot joint…

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How to Select Adhesives for Bonding & Fixing Inductors

Required Performance of Inductors Bonding Fixing Adhesives Inductors, coils, magnetic cores and power electronic components are subject to long-term temperature rise, mechanical vibration, thermal cycling and electrical stress during operation. Inductor Potting Compound Insufficient bonding strength of fixing adhesives, or cracking & debonding after curing, may lead to loose inductors, abnormal noise, pin fatigue or even abnormal electrical performance. Therefore, adhesives for bonding and fixing inductors must meet all the following requirements: ■ Excellent adhesion to magnetic cores, metals, PCBs and plastic bobbins; ■ Good anti-sagging property after dispensing to retain the shape of adhesive dots and lines; ■ High structural strength after full curing; ■ Outstanding electrical insulation performance; ■ Resistance to high-low temperature cycling and long-term operating temperatures; ■ Compatible with manual dispensing and…

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Bonding • Sealing • Thermal conductive

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