Potting glue_bonding sealant_conformal coating

Motor Encapsulation | The Best Solution for Thermal Conductivity of Electric Vehicle Drive

2024-12-11

The motor potting adopts thermal conductive materials, providing an effective solution for protecting and dissipating the heat of the electric vehicle drive system. This method not only protects electronic components from environmental pressure, but also improves overall heat transfer, ensuring smoother operation and longer lifespan of your electric vehicle. Below, Yilian will delve into the reasons why thermal management is crucial for electric vehicle motors, the advantages of using thermal conductive potting materials, and explore leading products in the market and future trends in electric vehicle thermal management.1. Why thermal management is crucial for electric vehicle motors ↩ ︎2. The benefits of using thermal conductive motor sealant ↩ ︎3. Which material is most suitable for sealing electric motors? ↩ ︎4. Recommended Sealing Materials for Yilian Motors ↩ ︎ Potting of motor stator1.Why is thermal management crucial for electric vehicle motors? For a long time, motor designers have been facing the challenge of thermal management in motor design. Without proper thermal management, heat loss can greatly reduce power efficiency, lower motor performance, and lead to premature component failure. Overheating not only affects overall performance, but also leads to insulation breakdown, demagnetization, and damage to sensitive electronic devices, greatly shortening the service life of the motor.With the increasing demand for motors with higher voltage and power density driven by electrification, effective thermal management has become crucial. Appropriate thermal management can minimize power loss (I ² R loss), improve performance, and ensure reliability and efficiency.With the increasing demand for electric vehicles, people’s expectations for range, charging time, and charging infrastructure are also growing. New designs typically use smaller components and higher power output, resulting in increased heat generation. This trend has driven the demand for advanced resins with excellent thermal performance to meet constantly changing demands.2. The benefits of using thermal conductive motor…

Elaplus adhesive for camera VCM voice coil motor bonding

2024-12-09

In modern photography and videography, the complex mechanisms that drive camera performance are often hidden from people’s line of sight, but are crucial for the operation of the camera. One of these mechanisms is the voice coil motor (VCM), which is a key component for achieving camera autofocus and image stabilization. Behind the efficient operation of VCM, there is a key component: adhesive specifically designed to bond these sensitive components. Today, Elaplus will explain in detail the importance of VCM adhesive and how to select it. What is a voice coil motor?Voice coil motor is an electromechanical device that generates linear motion using electromagnetic principles. In cameras, VCM is mainly used for:The reliability and efficiency of these operations largely depend on the adhesive used to bond VCM to the camera body.Auto focus system: Quickly adjust the lens position to ensure precise focusing.Image stabilization: Compensate for camera shake to produce stable images and smooth videos.Zoom mechanism: Implement fluid zoom operation to achieve different compositions.Working principle of voice coil motorThe working principle of VCM is to use coils placed in a magnetic field. When current flows through the coil, a magnetic field is generated, which interacts with the fixed magnet in the component, causing the coil to move. This movement can be used to precisely adjust the lens position. The importance of adhesives in VCM applicationsWhy is adhesive so importantThe adhesive used in VCM applications is crucial for the following reasons:Structural integrity: Ensure that the VCM is securely connected to the camera, preventing any misalignment or movement that may affect performance.Shock absorption: Absorbing vibrations is crucial for maintaining the accuracy of motor operation.Thermal stability: High quality adhesives can withstand different temperatures without degradation, which is crucial for devices that may experience temperature fluctuations.Longevity: Reliable bonding can prevent wear and tear, thereby extending…

Efficient solution for bonding the border of smartphone cases: SIPC 1859 adhesive helps upgrade quality

2024-12-09

With the popularity of smartphones and consumers’ pursuit of phone appearance design, the bonding of phone case borders has become a key process in production and manufacturing. The design of modern phone cases tends to be lightweight, durable, and aesthetically pleasing, which places higher demands on adhesive technology. The frame of a phone case made mainly of plastic, metal, glass and other materials requires an adhesive that can balance strong adhesion, durability and aesthetics. And Yilian’s SIPC 1859 adhesive is a high-performance solution designed to meet this demand.Adhesive bonding of phone frame The Challenge of Adhesive Bonding for Phone Case BordersIn the manufacturing process of phone case borders, manufacturers need to face the following challenges:Multi material compatibility: Phone cases are usually composed of various materials such as plastic, glass, and metal, which have different coefficients of thermal expansion and surface energy, increasing the difficulty of bonding.Durability requirements: The mobile phone case needs to withstand the impact of external pressure, temperature difference change and accidental drop for a long time, so the adhesive must have excellent anti-aging performance and mechanical strength.Appearance design: The use of adhesive should not affect the delicate design of the phone case, so it needs to have a transparent and delicate coating effect while avoiding glue overflow.Production efficiency: The bonding of the phone case frame is a key step in mass production, and the adhesive needs to support rapid curing while ensuring the bonding effect. Faced with the above challenges, Yilian has launched SIPC 1859 single component silicone adhesive, providing an excellent solution.Characteristics and advantages of SIPC 1859 adhesiveAdhesive sealing of mobile phone frame Excellent adhesion performanceSIPC 1859 is designed specifically for the bonding of various materials, suitable for common materials such as plastic, metal, glass, etc. Its excellent material compatibility can effectively solve the problem of…

Adhesive bonding between glass and base|Application plan of Elaplus adhesive in coffee pot

2024-12-06

Adhesive bonding between glass and base | Application plan of Elaplus adhesive in coffee pot In the modern home appliance industry, coffee pots are not only daily necessities in the kitchen, but their design and manufacturing quality also directly affect the user experience and service life. As a key component, adhesive plays a crucial role in the manufacturing process of coffee pots, especially in the bonding between glass and base and the bonding of heating coils. Choosing the appropriate adhesive is crucial to ensure the high performance, stability, and durability of the coffee pot. As a leading high-performance adhesive brand in the industry, Elaplus has launched an adhesive solution specifically designed for coffee pot manufacturing. This article will delve into two key applications of Elaplus adhesive in coffee pots, namely the bonding between glass and base, and the bonding between heating coils. The recommended adhesives for use are SIPC 1859 and SIPC 1816. 1、 Application background of adhesives in coffee potsDuring long-term use, coffee pots are prone to a series of challenges such as heat resistance, water resistance, and wear resistance. Therefore, choosing the appropriate adhesive to solve these problems can greatly improve the quality and reliability of the product. Elaplus’s high-performance adhesive, with its excellent temperature resistance, moisture resistance, and strong adhesion, has become the first choice for many home appliance manufacturers, especially in the bonding parts of various materials such as glass, metal, and plastic. 2、 Adhesive between Glass and Base – Recommended Product SIPC 1859The glass body and base of a coffee pot often need to be firmly bonded to ensure the stability and service life of the entire structure. Due to the challenges of high temperature, thermal expansion, and long-term use that coffee makers often need to withstand, the choice of adhesive is particularly important. SIPC…

Bluetooth Earphones (TWS) Adhesive Application Solution

2024-12-06

Elaplus Bluetooth Earphones (TWS) Adhesive Application Solution With the rapid development of the Bluetooth earphone market, the requirements for component protection and sealing are also increasing. Choosing the appropriate adhesive solution has become an important issue for headphone manufacturers in order to meet consumers’ demands for miniaturization, lightweight, and durability of headphones. Based on years of industry experience, Elaplus has launched a professional adhesive application solution for Bluetooth earphones, covering key components such as charging case, base sealing, sensor protection, etc., to help earphone manufacturers improve product performance and service life. Elaplus High Material Bluetooth Earphones (TWS) Adhesive Application SolutionInternal protection of charging case: COATING 90601. Internal protection of charging case As the “home” of Bluetooth earphones, the charging case is not only responsible for the storage of the earphones, but also for the charging function. Its interior needs to have good electrical insulation performance and the ability to resist moisture and corrosion. COATING 9060 is a single component silicone protective coating with the following characteristics:Excellent electrical insulation performance: effectively preventing short circuits and leakage, ensuring the safe use of the charging case.Moisture proof and anti-corrosion: It can resist the damage of moisture, sweat, and other corrosive substances.High and low temperature resistance: Suitable for temperature difference environments from cold winter to hot summer, maintaining stable performance for a long time.The dispensing and curing process of COATING 9060 is simple, suitable for automated production, improving production efficiency while ensuring stable quality.2. Base sealing: PUR 1610 Base sealingThe base of Bluetooth earphones not only needs to stabilize the earphones, but also provide sealing protection in complex usage environments. PUR 1610 is a high-performance polyurethane adhesive developed specifically for base sealing, with the following characteristics:Low VOC emissions: environmentally friendly and safe, in compliance with ROHS and REACH regulations.Flexible dispensing methods: machine dispensing and…

Application Solution of Elaplus Adhesive for Advanced Driver Assistance System (ADAS)

2024-12-04

With the rapid development of intelligent driving technology, the safety, stability and efficiency of ADAS and autonomous vehicle become more and more dependent on advanced adhesive materials. Elaplus provides a series of adhesive solutions specially designed for ADAS and autonomous vehicle to meet the requirements of high performance, high durability and safety. Today, we will delve into these application scenarios and the adhesive products recommended by Elaplus: Module sealing: SIPC 1859In the Advanced Assisted Driving System (ADAS) and autonomous vehicle, the sealing of sensors and electronic modules is very important. SIPC 1859 is a high-performance silicone sealant designed to ensure reliable sealing and protection of modules. It has excellent high temperature resistance, moisture resistance and anti-aging performance, which can effectively prevent the impact of external factors such as dust and moisture on electronic components, and ensure the stable operation of the system in extreme environments. The excellent adhesive strength of SIPC 1859 can also ensure long-term sealing effect, making it suitable for packaging key modules such as automotive sensors, radars, and cameras. PCB protection: Coating 9060 UVWith the increasing complexity of electronic equipment in ADAS and autonomous vehicle, PCB protection becomes more and more important. Coating 9060 UV is a high-performance, UV cured protective coating specifically designed to protect circuit boards (PCBs) from environmental factors. It has excellent moisture, dust, and corrosion resistance, which can effectively isolate electrical interference and improve the service life of circuit boards. Under extreme temperature and humidity conditions, Coating 9060 UV can provide long-lasting protection, ensuring the stability and safety of automotive electronic systems. Heat dissipation: TCMP 1941Heat dissipation is a crucial aspect of high-performance auto drive system, especially in the use of high-power electronic components (such as processors and batteries). TCMP 1941 is an excellent thermal conductive adhesive designed specifically for high heat load…

Cartridge packaging ready-to-use one component silicone gel

2024-08-09

Ready to use SIPA 8910S is a one-component silicone gel, which does not need to be mixed or cured before use, Cut the glue nozzle and apply directly. The single-component silicone gel package is a 310ml plastic cartridge, which can be quickly operated by using conventional electric and pneumatic glue guns for plugging waterproof junction boxes or for secondary plugging in field construction. SIPA 8910S is soft, sticky, does not harden, retains inherent properties permanently, and can be disassembled and reworked at any time.

ELAPLUS Silicone Potting Gel for Smart Gas Meter

2024-08-09

The application of gas meters has a history of more than 200 years, and has experienced three major development stages: mechanical diaphragm gas meters, IC card smart gas meters, and IoT smart gas meters. The NB-IoT network outbreak period has come, and gas meters have benefited earlier. In parallel with several other industries such as water affairs and home appliances, the gas instrument industry has become a hot application market with great development potential. Gas Meter Application Glue demand Model PCB board Good protection performance, waterproof, moisture-proof, dust-proof, salt spray-proof, shockproof Silicone Potting Gel Electronic component module Potting, electrical properties after curing, excellent electrical insulation properties Potting Shell frame Good adhesion, excellent resistance to high and low temperature, aging resistance, and weather resistance Sealing