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Recommended Domestic Brands for Lithium Battery Potting Compounds: ELAPLUS Lightweight, Flame-Retardant & Thermally Conductive Potting Solutions for New Energy Batteries

2026-06-15

For new energy lithium batteries, energy storage batteries, two-wheeler batteries, battery packs, BMS modules and battery electronic control units, potting compounds are no longer mere gap fillers. They are functional materials critical to the battery system’s waterproofing, moisture resistance, electrical insulation, shock absorption, flame retardancy, thermal conductivity and long-term reliability. As new energy batteries raise higher requirements for lightweight design, safety and reliability, domestic potting compound solutions are gaining growing attention. When selecting lithium battery potting compounds, lithium battery foam compounds and other mainstream products, manufacturers should conduct comprehensive evaluation based on battery structure, potting space, weight targets, flame retardant standards, thermal conductivity demands and mass production processes, instead of simply picking products by price. ELAPLUS Functional Materials (Shanghai) Co., Ltd specializes in electronic adhesives, potting materials, structural adhesives and thermal conductive materials. We deliver a full range of domestic lithium battery potting solutions for new energy vehicles, energy storage, battery packs and electronic modules. We recommend four core products: PUR 1685AB, SIPA 2100-7#AB, PUR 1680AB and FOAM 8202AB, covering applications such as lightweight foaming, non-foaming low-density filling, thermal conduction & flame retardancy, as well as thermal insulation & shock resistance. I. Why Price Should Not Be the Sole Criterion for Lithium Battery Potting Compounds A qualified potting compound does more than fill empty spaces inside battery packs. It provides long-term protection for battery cells, BMS, electronic components, wiring harnesses, connectors and structural parts under harsh operating conditions. Premium lithium battery potting compounds must meet the following performance requirements: ■ Waterproof & Moisture Resistance Battery packs and electronic modules often operate in humid, condensing or outdoor environments. Potting compounds effectively prevent moisture ingress. ■ Electrical Insulation BMS, battery management modules, power controllers and sensors demand excellent insulation to ensure electrical safety. ■ Shock & Vibration Damping Traction batteries, energy storage batteries and two-wheeler batteries are…

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Selection Guide for Adhesives for Wire Harness Fixing & Solder Joint Protection – ELAPLUS UV MA 1013, SIPC 2101 and UV 1018: Comprehensive Electronic Protection Solutions

2026-06-15

In automotive electronics, consumer electronics, sensor modules, flexible printed circuits (FPCs), connectors, battery management systems and precision electronic components, local fixing and protection are often required for wire harness terminals, solder joints, FPC connection areas, chip NTC thermistors and miniature electronic parts. Small as these areas are, they pose the highest risks to electronic product reliability. Solder joints may crack under vibration and impact; wire harness terminals can come loose after prolonged shaking; bending sections of FPCs may fail due to concentrated stress; and miniature components such as chip NTC thermistors tend to lose stability when exposed to moisture, contaminants or mechanical shock. Therefore, adhesives for wire harness fixing, solder joint protection, FPC protection and component fixation play a vital role in electronic manufacturing. ELAPLUS (Shanghai) Functional Materials recommends three product lines — UV MA 1013, SIPC 2101 and UV 1018 — for wire harness fixation, solder joint protection, FPC coating and local component protection, to help customers improve assembly efficiency and long-term reliability of electronic assemblies. I. Why Dedicated Adhesives Are Required for Wire Harness Fixing & Solder Joint Protection For wire harnesses, solder joints and FPCs, adhesives must not only deliver reliable fixation, but also satisfy requirements for process efficiency, flexibility, electrical insulation, resistance to humidity and thermal cycling, as well as good material compatibility. Conventional adhesives have obvious drawbacks: slow curing slows down production; excessive hardness leads to stress concentration; improper fluidity fails to fully cover solder joints; poor adhesion to FPC, PI, FR4, PC and other substrates; and risks of peeling, cracking or yellowing after long-term environmental aging. Key criteria for selecting adhesives for wire harness and solder joint applications: ■ Compatibility with dispensing and precision coating processes ■ Complete coverage of solder joints to form a stable protective layer ■ Excellent electrical insulation performance ■ Good adhesion to FPC,…

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UV MA 1013 Solder Masking Adhesive for FPC, Connector Fixing & Local Insulation Protection

2026-06-15

Solder joints are typically the weakest point affecting product reliability in flexible printed circuits (FPCs), connectors, precision electronic modules, automotive electronics, consumer electronics and sensor assemblies. Long-term exposure to vibration, bending, moisture, contaminants and temperature fluctuations may cause loose connections, cracks, corrosion or insulation failure at solder joints. Especially at the joints between FPCs and connectors, solder points have to withstand mechanical stress while maintaining stable electrical performance. Therefore, dedicated solder masking adhesive is required for local reinforcement and protection. ELAPLUS (Shanghai) Functional Materials launches UV MA 1013 UV-curable electronic protective adhesive. It is designed for FPC bonding, connector fixation, solder joint coating and local insulation protection, effectively improving assembly stability and long-term reliability of electronic components. 1. Why Do FPC Solder Joints Need Protection? Featuring ultra-thin profile, flexibility and dense circuitry, FPCs are widely applied in automotive electronics, consumer electronics, medical electronics, sensors, camera modules, display modules and precision connectors. Nevertheless, solder joints on FPC connections are small in size, closely spaced and subject to concentrated stress. Without proper protection, the following issues may occur: ■ Solder joint cracking under vibration or bending ■ Inadequate connector fixation leading to unstable contact ■ Moisture ingress causing solder joint corrosion or degraded insulation performance ■ Local stress concentration resulting in FPC circuit damage ■ Solder joint scratching or contamination during assembly ■ Signal abnormality or product failure after long-term service Accordingly, FPC solder masking adhesive is not merely a surface coating material, but a critical process material to enhance the reliability of electronic assemblies. 2. Introduction to UV MA 1013 UV MA 1013 is a one-component UV-curable electronic protective adhesive based on polyurethane-modified acrylate. It is ideal for small-area dispensing, solder joint coating, connector fixing and local insulation protection. This product delivers fast UV curing speed, excellent dispensability and good coverage over solder joints, plus strong adhesion…

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PUR 1610 Cell Structural Adhesive: Low-Stress, High-Reliability Bonding Solution for New Energy Batteries

2026-06-11

During the assembly of power batteries for new energy vehicles, energy storage battery modules, lithium battery PACKs and battery cells, stable and reliable structural adhesives are required for bonding cell-to-cell, cell-to-aluminum shell, and cell-to-bracket joints. Cell structural adhesives serve far more than merely fixing cells in place. They directly determine the vibration resistance, structural stability, stress buffering performance and long-term operational reliability of battery modules. For battery manufacturers, ideal lithium battery structural adhesives must strike a balanced performance across bonding strength, flexibility, aging resistance, process compatibility and environmental compliance. ELAPLUS (Elaplus Functional Materials (Shanghai) Co., Ltd.) has developed PUR 1610 A/B two-component polyurethane adhesive, a dependable material tailored for cell structural bonding, aluminum battery shell bonding and multi-substrate structural fixation in new energy batteries. 1. Why Bonding Strength Alone Cannot Define Cell Structural Adhesive Performance Power and energy storage batteries operate continuously under harsh service conditions: persistent vibration, mechanical impact, thermal cycling, high-temperature humid environments, and thermal expansion mismatches between dissimilar materials. Overly rigid structural adhesives trigger severe stress concentration, while insufficient bonding strength may lead to cell loosening, structural cracking or interface failure. Therefore, cell structural adhesives must deliver a full set of capabilities: ■ Stable structural fixation capacity ■ Optimized flexibility matching battery structures ■ Excellent shock absorption and vibration resistance ■ Strong adhesion compatibility with aluminum, plastics, rubber, polyester and other substrates ■ Long-term resistance to aging and chemical corrosion ■ Compatibility with automated dispensing and mass production workflows The core value of PUR 1610 lies in its well-tuned balance between robust adhesion and low stress, perfectly adapted to new energy battery structural requirements. 2. Product Introduction: What Is PUR 1610? PUR 1610 A/B is a 1:1 two-component solvent-free room-temperature curing polyurethane structural adhesive developed by ELAPLUS, designed for structural bonding and sealing across various substrates. It excels at aluminum-to-aluminum bonding for new energy…

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ELAPLUS: Battery Adhesive, Cell Adhesive & Lithium Battery Structural Adhesive Solutions  

2026-06-11

In the assembly of new energy vehicle batteries, energy storage batteries, power battery modules, lithium battery PACKs and battery cells, battery adhesives, cell adhesives, cell structural adhesives and lithium battery structural adhesives have become critical materials governing battery safety, structural stability, vibration resistance reliability and long-term service life. Between cells, cells and brackets, battery casings and structural components, adhesives must withstand long-term vibration, impact, thermal cycling, humidity-heat aging, chemical media, mismatched thermal expansion coefficients and sustained loads. Adhesives with excessively high modulus easily trigger stress concentration; insufficient bonding strength may cause cell loosening, structural cracking, interface failure and compromised reliability. Accordingly, lithium battery structural bonding demands more than robust adhesion. It requires a balanced performance portfolio: low modulus, high bonding strength, flexibility, thermal conductivity, superior anti-aging and chemical resistance, reworkability and process compatibility. Elaplus Functional Materials (Shanghai) Co., Ltd. (brand: ELAPLUS) delivers structural adhesive solutions including PUR 1610, PUR 1655 and MSE 2018 for new energy batteries, cell structural bonding, power battery PACKs, energy storage systems and battery casing bonding, boosting customer assembly efficiency and long-term battery system reliability. 1. Why Battery Adhesives Are Indispensable Within lithium battery modules and PACK structures, adhesives serve far more than fixation — they form an integral part of structural safety, shock buffering and reliability engineering. Premium battery adhesives deliver the following core functions: ■ Structural Fixation Securely bond cells, end plates, side plates, brackets, casings and other parts to eliminate mechanical looseness. ■ Vibration & Impact Resistance New energy vehicles and energy storage equipment endure vibration during transit and operation amid fluctuating ambient conditions. Adhesives absorb shock and vibration to mitigate interface fatigue risks. ■ Low-Stress Protection Cells, aluminum shells, plastic parts and composite materials feature divergent thermal expansion coefficients. Low-modulus structural adhesives alleviate stress concentration under thermal cycling. ■ Anti-Aging & Chemical Resistance Battery systems operate in…

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Adhesive Solution for String Inverters: One-stop Package for Thermal Conduction, Potting, Conformal Coating & Sealing

2026-06-09

In photovoltaic energy storage systems, string inverters serve as core equipment responsible for DC-AC conversion, power regulation, grid-tied control and system protection. As PV inverters evolve toward higher power density, long-term outdoor operation, superior reliability and automated manufacturing, stricter standards are imposed on adhesive materials for internal power components, PCBs, inductors, connectors, capacitors, heat dissipation structures and enclosure sealing. If you are searching for inverter potting compound, inductor potting adhesive, connector encapsulant, PV inverter thermal interface materials, PCB conformal coating or inverter enclosure sealant, Elaplus Functional Materials (Shanghai) Co., Ltd. delivers a full one-stop adhesive solution covering thermal transfer, potting, three-proof protection, structural bonding and sealing. Our products are applicable to string inverters, PV inverters, energy storage inverters and other new energy power electronic devices. I. Why Do String Inverters Require Specialized Adhesives? String inverters run continuously on rooftop PV stations, industrial & commercial PV projects, ground-mounted power plants and PV energy storage systems amid harsh operating conditions, including rapid high-low temperature cycling, heat & humidity, salt spray, dust, rainwater, UV aging, mechanical vibration and sustained heat generation from power components. In such working environments, adhesives do not merely fix parts in place; they fulfill these critical core functions: ■ Thermal Conduction & Heat Dissipation: Reduce interfacial thermal resistance between power semiconductors, power modules and heat sinks. ■ Potting Protection: Provide insulation, moisture resistance and shock resistance for critical parts such as connectors, inductors and capacitors. ■ PCB Three-proof Coating: Boost circuit board resistance to moisture, corrosion, salt spray and enhance electrical insulation. ■ Component Fixation: Prevent loosening, cracking and fatigue failure caused by vibration and impact. ■ Enclosure Sealing: Elevate overall waterproof, dustproof and outdoor weather resistance of the inverter. Therefore, PV inverter manufacturers, energy storage inverter producers and new energy power equipment makers directly determine equipment reliability and service life by selecting proper…

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Adhesive Solutions for PV Energy Storage Systems: Covering Structural Bonding, BMS/CCS Protection, Lithium Battery Potting, Thermal Management and PACK Sealing

2026-06-08

Against the backdrop of the dual carbon goals, grid integration of new energy and rapid expansion of power energy storage systems, PV energy storage systems are being upgraded toward higher power density, superior safety, longer service life and large-scale manufacturing. Whether for residential energy storage, commercial & industrial energy storage or large-scale energy storage power stations, battery packs, BMS, CCS busbars, thermal structures and sealing protection impose stricter requirements on adhesive materials. ELAPLUS Functional Materials (Shanghai) Co., Ltd. delivers systematic adhesive solutions for core applications including PV energy storage adhesives, energy storage battery potting compounds, BMS three-proof coatings, CCS UV adhesives, battery pack thermal conductive adhesives and pack sealants. Our solutions help customers improve the safety, reliability, weather resistance and production efficiency of energy storage systems. 1. Why Do PV Energy Storage Systems Require Professional Adhesives? PV energy storage equipment operates in harsh complex environments, enduring high-low temperature cycling, humidity & heat, dust, salt spray, vibration and impact, as well as heat accumulation and structural stress fluctuation during battery charge-discharge cycles. Improper adhesive selection may trigger bonding failure, degraded insulation, sealing leakage, insufficient thermal management and accelerated module aging. Therefore, adhesives in PV energy storage systems are far more than simple fixing materials. They undertake multiple functions: structural bonding, insulation protection, moisture & corrosion resistance, heat conduction & dissipation, shock absorption, waterproof sealing and lightweight design. Tailored to operating conditions of different positions in energy storage battery systems, ELAPLUS has built a full adhesive product matrix ranging from battery structural bonding to pack sealing. 2. Battery Structural Bonding: PUR 1610AB Balances Strength & Flexible Cushioning Reliable bonding is required between cells, structural components, brackets and housings of energy storage battery modules, while accommodating minor deformation and vibration impact during operation. Recommended Product: PUR 1610AB Polyurethane Structural Adhesive PUR 1610AB is…

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How to Choose Inductor Potting Compound?Elaplus EP 1712 Two-Component Epoxy Potting Compound Solution

2026-06-02

Inductors in power modules, automotive electronics, industrial control equipment, transformers, reactors, and inductor coils operate long-term under heat, vibration, moisture, voltage stress, and space-constrained conditions. For inductor products, potting compound is more than just a filler—it provides insulation, thermal conduction, moisture & shock resistance, flame retardancy, and structural fixation. Improper selection of inductor potting compound may lead to: ■ Adhesive cracking ■ Coil loosening ■ Reduced insulation ■ Excessive local temperature rise ■ Moisture intrusion ■ Debonding after vibration ■ Insufficient flame retardancy ■ Degraded long-term reliability For potting inductors, reactors, electronic coils, and high-reliability electronic modules, Elaplus EP 1712 two-component epoxy potting compound is recommended. EP 1712 features high hardness, good toughness, low volume shrinkage, UL94 V-0 flame retardancy, excellent electrical insulation, and strong moisture & shock resistance, ideal for inductor potting requiring high structural strength, insulation reliability, and long-term protection. 1. Why Do Inductors Need Potting Compound? Inductors consist of magnetic cores, copper windings, bobbins, pins, and housings. During operation, they are affected by current changes, magnetic fields, and environmental variations. Key functions of inductor potting compound: ① Insulation Protection Stable electrical insulation is required between coils, pins, solder joints, and magnetic cores. EP 1712 offers excellent electrical insulation after curing: Dielectric strength: 20 kV/mm (25°C) Volume resistivity: 2.00×10¹⁴ Ω·cm It reduces risks of leakage, breakdown, and short circuits. ② Thermal Conduction & Heat Dissipation Inductors generate heat during operation, especially in high-frequency power supplies, reactors, and power modules. Potting compound fills internal gaps to conduct heat from windings and cores to the housing or surrounding structures, reducing hotspots. ③ Moisture & Shock Resistance Long-term moisture exposure causes insulation degradation, terminal corrosion, and coil failure. EP 1712 forms a stable protective layer, blocking moisture, dust, and contaminants. It secures coils and lowers loosening risk from vibration. ④ Flame Retardant Protection Flame retardancy is critical in power,…

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How to Choose Sensor Potting Compound, Motor Potting Compound, and Power Supply Potting Compound? Elaplus Functional Materials Provides Reliable Solutions for Electronics, Automotive, and New Energy Equipment

2026-06-02

Electronic potting compound is simply a liquid polymer material poured into electronic components or between the housing and components. After curing, it forms an elastic or rigid protective layer that provides waterproofing, moisture-proofing, shockproofing, insulation, and thermal conductivity protection for circuit boards, modules, and components. It is one of the most widely used and technically demanding categories in the electronic adhesive family. The core mission of potting compound is not to bond, but to protect. When a power module is fully encapsulated with potting compound, moisture is blocked, vibration is dampened, and heat is efficiently dissipated—turning a fragile bare electronic device into a highly reliable unit with multiple times the designed service life. Currently, mainstream electronic potting compounds on the market fall into three chemical systems: silicone potting compound, epoxy potting compound, and polyurethane potting compound. ■ Silicone systems feature excellent high and low temperature resistance (−60°C to 260°C), low stress, and repairability, making them dominant in high-end applications such as new energy vehicles and photovoltaic inverters. ■ Epoxy systems excel in high strength and strong adhesion, suitable for scenarios requiring strict structural strength. ■ Polyurethane systems offer outstanding flexibility and low cost, widely used in home appliances and general industrial fields. Why Is Electronic Potting Compound So Important? The global electronic potting and encapsulation market is experiencing rapid growth. According to industry research, the global potting resin market reached $4.68 billion in 2025, and the flame-retardant electronic potting compound segment is projected to exceed $5.2 billion by 2032. As the world’s largest electronics manufacturing base and new energy vehicle market, China contributes the largest incremental share. The explosive demand for potting compounds is driven by three irreversible industry trends: ■ Electronic architecture revolution in new energy vehicles An electric vehicle uses 3–5 times more electronic components than a traditional fuel vehicle. Battery packs,…

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