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Industry Application

COATING 9060, Application in Washing Machine Circuit Board Filling

2025-07-16

In the era of the Internet of Things, washing machines are rapidly developing in the direction of intelligent and frequency change. When developing a new generation of intelligent sensing washing machines, a well-known international household appliance brand faces multiple challenges: its core control board needs to operate stably under high humidity (RH > 90%), sudden changes in temperature (-20 ° C ~ 60 ° C), and frequent vibrations. Washing machine circuit board fillingMultiple protection requirements in harsh environments The technical indicators presented by the customer are extremely challenging:Protection class: IP68 (long-term immersion test)Environmental adaptability: -60 ℃ ~ 150 ℃ cold and hot shock (500 cycles)Electrical performance: dielectric strength≥3kV/mm, surface resistance 1×10^16ΩRepairability: Support partial peeling repair (peeling force≤0.5N/mm)Environmental requirements: Compliance with REACH SVHC 229 substances of high concernProcess adaptability: Compatible with selective coating equipment (spray valve accuracy ±25μm)Recommended products: COATING 9060 silicone coating adhesive9060 is a low viscosity single-component silicone resin protective coating, easy to use, after curing to form an optically transparent thin film, has excellent high-temperature resistance, weather resistance, electrical insulation performance and excellent water resistance, shock resistance and absorption expansion and contraction, corrosion resistance, leakage resistance. It can enhance the moisture and pollution resistance of electronic lines and components, prevent welding points and conductors from being eroded, also can play the role of shielding and eliminating electromagnetic interference, preventing short circuit, improving the insulation performance of circuit boards. Product Features■ Transparent single component, easy operation■ Low viscosity, 100% solid content■ Easy to brush, spray, dip various processes, fast curing speed■ Contains fluorescent indicator, can be checked after application■ Good adhesion, no corrosion. Good adhesion to various circuit boards■ No corrosion■ Stable and elastic at -60 ℃-200 ℃■ Excellent dielectric performanceCompliant with UL QMJU2.E51707Under the wave of smart home appliances, Coating 9060 silicone resin coatings with their revolutionary protective…

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Automotive hood bracket adhesion technology analysis: the preferred choice of structural adhesive to replace mechanical connections

2025-07-16

In modern automotive manufacturing, to reduce weight and improve structural strength, the components of the engine compartment are increasingly using lightweight materials such as aluminum alloy and engineering plastics. The base of the hood bracket as the connecting point, its robustness directly affects the driving safety and structural stability of the vehicle. There are problems with stress concentration, poor sealing, and low assembly efficiency, so structural adhesion has become a better solution. Background and challenges of hood bracket bondingWith the development of lightweight cars and electrification, the design of the entire vehicle is becoming more modular and the structure of the components is more precise. In the hood system, the bracket base as the key connection structure, bearing frequent opening / closing, withstanding wind pressure, vibration shock and other loads, must have high strength, fatigue resistance, environmental aging and other characteristics.Traditional pain points:Screw / rivet connection: complex process, long assembly time, easy to crack due to stress concentration;Welding method is limited: plastic / composite materials are not suitable for hot melt welding, the thermal impact zone will weaken the structural strength;Insufficient sealing and vibration suppression: water vapor infiltration and resonance problems may occur at the connection.Therefore, automotive host plants are increasingly inclined to use structural adhesive methods to replace traditional connections, not only to improve structural strength, but also to optimize the process process, to achieve the goal of lightweight and cost-effective.Adhesive Performance Requirements AnalysisFor the adhesion needs of the hood bracket base, the selected adhesive must meet the following multi-faceted performance requirements:Performance Dimensions Detailed RequirementsHigh strength adhesion Shear strength > 20 MPa to ensure that it does not fall off or move under high load and high vibration conditionsWeatherproof / temperature resistant Can withstand -40 ℃ ~ + 120 ℃ or even higher temperature shock, resistant to salt mist,…

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EP 2090 transparent epoxy structural glue, make protection more reliable!

2025-07-16

In modern electronics and electrical manufacturing, wire bundle head sealing is a critical protective process. It affects not only the electrical reliability of the entire machine, but also the service life, waterproof and dustproof grade, and electrical safety. We recommend you to use – EP 2090 transparent epoxy structural glue. I. Why seal the wire bundle head?The wire bundle is a “blood vessel” in the electrical system used to transmit signals and electricity, and its connecting part – the wire bundle head – has long faced the following problems:External moisture, dust, oil pollution and other erosionHigh and low temperature changes trigger material heat expansion and coolingMechanical vibration causes terminal loosening, false weldingWater vapor infiltration triggers short circuit, breakage, corrosionTherefore, the use of a high-reliability sealing adhesive for the overall sealing of the wire bundle head is a key step to improve product performance and extend life. EP 2090: Sealing glue for complex environmentsPRODUCT PROFILEEP 2090 is a two-component constant temperature curing epoxy structural adhesive with a mixing ratio of 1:1 (weight or volume ratio). After curing, it forms a transparent and robust protective layer with excellent electrical insulation and environmental resistance. It is also available in a black version to meet different appearance requirements.Performance HighlightsPerformance Dimensions EP 2090 PerformanceExcellent adhesion to metal, ceramic, glass, plastic, rubber, fiber fabric and other materialsTransparency Transparent hard colloids after curing, easy to observe the internal connection stateOperating time up to 40 minutes at room temperature for easy gluingElectrical performance Stable dielectric strength and insulation between -50°C and 120°CEnvironmental protection Resistant to moisture, oil pollution, chemical erosion, excellent sealing effectEnvironmental properties No solvent, no corrosion, no curing by-products, safe environmental protectionAnti-pollution ability Adhesive layer surface is dense, dust, water vapor is difficult to adhere toThree, wire bundle head filling typical application scenarioEP 2090 is suitable…

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New choice for precision electronic potting: SIPA 3015 bonded add silicone, born for reliability!

2025-07-11

SIPA 3015 Plus-type adhesive sealant for high reliability electronic componentsIn the electronics packaging industry, engineers often face the following dilemmas:✅ Want a good sealing protection, but also worry about the collar and the device between the adhesion is insufficient to lead to the drop;✅ We want to have strong adhesion, and do not want to produce stress damage to sensitive components after curing. Power FillingTo solve this pain point, Elaplus introduced a new generation of adhesive-type additive sealing silicone – SIPA 3015 A/B, this product achieves a balance in sealing protection + structural adhesion + low stress performance, which is widely used in sensors, connectors, transformers, outdoor modules, electronic control boards and other high reliability areas.Core technology breakthrough: filling adhesive can also be strongly bonded!SIPA 3015 uses a modified addition reaction system, so that it can be directly bonded to a variety of substrates such as PC, PBT, PA, PET, epoxy resin, aluminum, copper, etc. without the need for a base coating.Characteristics SIPA 3015 Traditional Molded SiliconeAdhesive Strength ✅ Direct bonding of various materials ❌ Additional coating requiredLiquidity ✅ Low viscosity, suitable for complex structures GeneralStress Control ✅ Extremely low stress after curing, protecting the chip Generally highProcessing Method ✅ Manual or automatic fillingCuring Method ✅ Normal Temperature & Heating Dual Mode Normal Temperature Only✅ Conclusion: SIPA 3015 is the ideal sealing solution for bonding and low stress!✅ Why SIPA 3015?SIPA 3015 is not a “soft adhesive” sealant in the traditional sense, it combines “seal protection” with “structural adhesion” in one, achieving a new breakthrough in the adhesion of multiple substrates without the need for a base coating, especially suitable for the protection of electronic components with limited space but requiring reliability.🚀 Key advantages:1:1 mixing ratio, simple process, suitable for automatic irrigation systemLow viscosity good fluidity, easy to fill small…

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Permanent magnet suction cup coil potting protection solution

2025-07-11

In modern industrial automation systems, Permanent Magnetic Chuck is an important clamping and fixing device and is widely used in CNC machine tools, grinding machines, milling machines and other equipment, used to clamp ferromagnetic workpieces and improve processing accuracy and efficiency. It usually integrates coil wire groups and control circuits inside, which plays a key role in electronically controlled permanent magnet technology. The working environment of the coil is often accompanied by complex conditions such as high temperature, high humidity, high dust or coolant seepage. Therefore, high-performance potting protection can not only improve the stability of the equipment, but also greatly extend the service life. Permanent magnet suction cup coil filling sealDifficulties in potting protection of permanent magnet suction cup coilIn practical applications, permanent magnet suction cup coil filling covers face the following technical challenges: High adhesion requirements: it needs to be well combined with a variety of substrates such as aluminum shell, stainless steel base plate, plastic bracket, etc.;Complex structure: the coil windings are compact, and the potting needs to have excellent fluidity to avoid gaps;Strong electrical insulation: It is necessary to ensure that there is no leakage or breakdown under long-term working voltage;Strong environmental tolerance: waterproof, moisture-proof, oil-fouling, and corrosion-proof;High and low temperature resistance: The equipment must maintain physical stability during long-term operation or cold start;Fire-proof and flame retardant: To avoid fire caused by short circuit or overheating, the potting material must have flame retardant properties.How to achieve reliable packaging, waterproof insulation, dustproof and leakage protection of coils? A professional potting material is crucial! Recommended solution: SIPC 1816 A/B Silicone Potting GelTo meet the above needs, ELAPLUS recommends the use of SIPC 1816 A/B two-component silicone potting adhesive. This is a high-performance potting material specially developed for electronic coil devices. It has excellent physical and electrical properties and…

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Adhesive glue solution for automotive radar ceramics and ceramics: SIPC 1816, ideal for high temperature and humidity resistance

2025-07-11

With the rapid development of smart cars and autonomous driving technologies, automotive radar systems, as key perception devices, have put forward extremely high requirements on the structural stability and reliability of core components. Especially the bonding between ceramic components inside the radar sensor not only needs to withstand high temperature and high humidity environments, but also needs to have excellent insulation performance and durability. Against this background, ELAPLUS’s recommended two-component silicone SIPC 1816 A/B becomes the ideal solution for ceramic bonding and potting. High temperature environment: The working temperature can reach above 120℃, and ordinary glue is prone to aging, hardening, and loss of stickiness;High humidity environment: long-term exposure to humid or condensing environment, and failure caused by water absorption should be prevented;Thermal expansion coefficient matching: Ceramics have small thermal expansion, and the colloid must have low shrinkage and low internal stress;Long-term reliability: It is necessary to ensure a lifespan of more than 10 years to avoid cracking, leakage, debonding and other problems.To solve the above problems, SIPC 1816 came into being. Automotive electronic modules: such as radar antennas, millimeter-wave radar controllers, ADAS main control modules, etc.;Power control module: high-voltage DC-DC converter, inverter, vehicle charger, etc.;Solar module junction box: a packaging environment that requires a UV resistant and high temperature aging;LED lighting system: such as LED spotlights, wall washing lights, LED fluorescent lights, light strips and other waterproof potting protection.Why choose ELAPLUS?As a material technology company focusing on the research and development and manufacturing of electronic adhesives, ELAPLUS is committed to providing customized adhesive solutions for automotive electronics, new energy, optoelectronics, industrial equipment and other industries. Our products cover many series such as epoxy, polyurethane, silicone, acrylic, etc., and have the following advantages: Complete certification system (UL, RoHS, REACH, etc.)Quick response technical supportYears of supporting experience accumulated by the industryContinuously…

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How to choose battery sealing materials? Understanding the application differences between two high-performance thermal conductive potting adhesives in one article

2025-06-25

In the field of new energy batteries, internal sealing is not only a key step in protecting electronic components and preventing moisture from entering, but also directly affects the thermal conductivity efficiency and system safety performance between the battery cell, module, and liquid cooling plate.Battery thermal conductive sealing adhesive For the following application scenarios:Internal sealing of blade batteryTwo wheeled vehicle battery module encapsulationUAV battery protection encapsulationEnergy storage battery system encapsulationSolution PUR 1680 A/B SIPA 8250 A/BType/Type Polyurethane Sealing Adhesive Non Removable Organic Silicon Sealing Adhesive RemovableFeatures Features ☑ 100:16☑ Mixed viscosity 1400 mPas☑ Hardness A85☑ Thermal conductivity coefficient 0.8 W/m.k☑ Temperature resistance -50/130C☑ High adhesive strength☑ Flame retardant V0 ☑ 1: 1 additive molding☑ Mixed viscosity 3500 mPas☑ Cone penetration degree 40☑ Thermal conductivity 0.75 W/m.k☑ Temperature resistance -60/200C☑ A certain adhesive strength☑ Flame retardant V0Recommended ELAPLUS battery thermal sealing adhesive Whether it is blade battery modules that pursue strong structural adhesion, or BMS and drone batteries that emphasize flexible protection and repair possibilities, ELAPLUS polyurethane/silicone encapsulation solutions can accurately match the needs.Welcome to contact us for product TDS/SDS, sample testing, and automatic sealing solutions!Tags: Energy Storage Battery Adhesive Encapsulation · Blade Battery Module Adhesive · Removable Silicone Encapsulation · Thermal Conductive Encapsulation Adhesive · Organic Silicon Encapsulation Adhesive · Battery Encapsulation Adhesive

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Solution for Lightweight Application of Polyurethane Foam Adhesive in Two Wheel Electric Vehicles

2025-06-25

Under the rapid development trend of new energy two wheeled electric vehicles, product design is iteratively upgrading towards lighter, safer, and more environmentally friendly directions. Especially in battery pack systems, traditional structural sealant is no longer able to meet the multiple requirements of the new national standard for vehicle quality, flame retardant rating, and cost control. Therefore, polyurethane foam (PUR Foam) has gradually become a key material for the manufacturing of two wheeled electric vehicles due to its advantages of lightweight, flame retardancy, and strong structural support. Solution for Lightweight Application of Polyurethane Foam Adhesive in Two Wheel Electric VehiclesThis article by ELAPLUS will delve into the application of polyurethane foam adhesive in two typical scenarios: “foaming and sealing of battery packs for two wheeled electric vehicles” and “replacement of plastic structural frames”.Application 1: Foam sealing of battery packs – balancing lightweight and safety performanceWith the comprehensive upgrade of safety and energy efficiency standards for electric two wheelers by the country, weight control of battery systems has become an important part of vehicle compliance design. In the old scheme, traditional potting glue is usually used in quantities of over 2kg to ensure the fixation and protection of the battery cells. In the context of the new national standard, the weight must be compressed to within 400g, which puts higher requirements on the density and structural support performance of the sealing material. Polyurethane foam adhesive solutionRecommended product: PUR 1685 A/BPolyurethane foam adhesiveMixing ratio: 1:1Hardness: Shore D55, with rigidity close to that of plasticPerformance characteristics:☑ After foaming, a sturdy structural layer is formed to support the battery module☑ Reduce the overall number of parts and simplify assembly processes☑ Excellent thermal insulation and heat resistance, enhancing safety redundancy☑ Adjustable foaming ratio, suitable for different mold and structural requirementsThis product foams evenly during the…

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【 Technical expertise 】 ElaPLUS PUR 1601 Polyurethane Adhesive – A Truly ‘Capable of Bonding’ Structural Adhesive – Detailed Explanation

2025-06-25

With the continuous advancement of industrial manufacturing technology, the performance requirements for adhesive are also constantly increasing. Especially in the fields of new energy vehicles, consumer electronics, industrial equipment, etc., structural adhesives not only need to have excellent mechanical properties, but also need to balance environmental protection, safety, and operational convenience. Today we will introduce in detail a star product that combines high-strength adhesion, high flexibility, excellent weather resistance, and environmentally friendly low VOC characteristics – Elaplus PUR 1601 A/B two-component polyurethane structural adhesive. Polyurethane structural adhesive1、 Product Introduction: Why choose PUR 1601?Elaplus PUR 1601 is a two-component polyurethane adhesive developed independently by Yilian Functional Materials (Shanghai) Co., Ltd. It adopts a solvent-free formula, low odor, low VOC emissions, and complies with multiple environmental regulations such as ROHS and REACH. The product solidifies at room temperature and is suitable for high-strength bonding of structural components made of various materials. It is an ideal high-performance structural adhesive solution in the industrial manufacturing field.📌 The core advantages are as follows:✅ Environmental safety: Low VOC formula, compliant with ROHS and REACH standards✅ High adhesion: Excellent adhesion to materials such as metal, plastic, rubber, polyester, etc✅ High flexibility and elasticity: effectively cushioning external impact and extending the service life of structural components✅ Good operability: Suitable for automatic dispensing equipment and can also be manually mixed for use✅ Resistant to aging and chemical corrosion: not easily degraded after long-term use✅ Wide temperature range: -40 ℃ to 125 ℃, suitable for harsh environments2、 Typical application scenarios: Multi industry adaptation, outstanding performanceThanks to its excellent physical performance and operational adaptability, PUR 1601 is widely used in multiple industries, especially in assembly and packaging scenarios that require high structural strength and durability one ️⃣ In the field of new energy vehicles:Adhesive and sealing of battery pack shellSealing of…

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