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Industry Application

Charging module MOS tube bottom heat dissipation adhesive solution | SIPA 1921 thermal conductive silicone

2025-09-18

In the current trend of fast charging, continuous miniaturization and high power of power modules, MOS transistors, as core power devices, often need to withstand high currents, high temperatures, and frequent working impacts. The heating problem of MOS transistors directly affects the efficiency and reliability of the entire charging module. If the heat dissipation is not timely, there may be a risk of excessive temperature rise, device performance degradation, or even failure.Therefore, how to achieve efficient heat dissipation at the bottom of MOS transistors while balancing adhesion and reliability has become a focus of attention for major power supply manufacturers.Background and ChallengesIn practical applications, there are several common solutions for heat dissipation at the bottom of MOS tubes in charging modules, including:Thermal pad: requires manual cutting and screw fixation, making assembly complex;Gap Filler: Similar to a soft cushion after curing, it has thermal conductivity but no adhesive force;RTV thermal conductive silicone: has adhesive properties, but has a long curing time at room temperature, which is not conducive to mass production;Thermal conductive silicone grease: It has good thermal conductivity in the initial stage, but it is prone to drying out after high temperature and long-term aging, resulting in a significant decrease in thermal conductivity.These traditional methods either have complex processes or lack long-term reliability, and cannot simultaneously meet the needs of “bonding+thermal conductivity+reliability”.Solution: SIPA 1921 high thermal conductivity siliconeTo solve this problem, a customer introduced Elaplus SIPA 1921 single component high thermal conductivity silicone gel in the bottom heat dissipation bonding process of MOS tubes.This material adopts a thermosetting and molded silicone system, and achieves a balance between high thermal conductivity and high strength adhesive force through a special liquid powder two-phase combination process. Bottom heat dissipation adhesive of MOS tube in charging module120 ℃ can cure in 30 minutes, greatly…

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Case study of connector PIN needle gluing | Low viscosity and high reliability, helping high-performance electronic packaging

2025-09-18

In the field of electronic manufacturing, the sealing and sealing of connector PIN pins is a key step in ensuring the long-term stability and performance of products. Recently, we solved the challenge for a customer to simultaneously meet the complex requirements of reflow soldering heat resistance, high adhesion, low viscosity and easy sealing of the potting adhesive in a PA6+GF30% shell+PIN needle tin plated structure.Customer ChallengeSpecial structureThe shell is made of PA6+GF30% reinforced nylon, and the surface of the PIN needle is plated with tin, which requires high adhesion of the adhesive and significant differences in thermal expansion coefficients between different materials.Strict process requirementsIt must undergo reflow soldering process, requiring the adhesive to have excellent high-temperature resistance and not bubble, crack or fail at high temperatures.Sealing process restrictionsThe sealing adhesive needs to have low viscosity (≤ 3000 mPa · s) to ensure smooth flow into the gap between the PIN needle and the housing, forming a complete seal.Insulation and protective performanceIt must have good electrical insulation performance and long-term stability against moisture and dirt.SolutionWe provide our customers with two high reliability organic silicone adhesive systems, which ultimately form the following technical matching:Sealing and sealing of connector PIN pinsOption 1: SIPA 8715 adhesive sealantCore advantages:1: 1 two-component addition molding silicone, with strong adhesion, can be used with PA nylon without the need for a primer PBT、 Good adhesion of common polar materials such as tin plated copperLow viscosity (better than 3000 mPa · s), excellent flowability, able to accurately fill small gapsCan be cured at room temperature or by heating, convenient for flexible process adjustmentNo by-products during solidification, avoiding bubbles and stress concentrationWide working temperature range (-60 ℃~220 ℃), fully capable of reflow soldering thermal shockOption 2: SIPC 9030 RTV sealant Core advantages:Single component neutral curing, room temperature moisture absorption curingGood…

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【 Case Study 】 Analysis of Damping Terminal Sealing Process and Adhesive Solution: SIPC 2130 and 1908 Double Adhesive Combination, Excellent Performance!

2025-09-18

In the field of precision electronic components, the sealing treatment of damping terminals is a key link to improve product reliability and extend service life. It can not only effectively isolate the erosion of the external environment, but also endow the terminal with excellent mechanical properties. Today, we will delve into a successful case of damping terminal sealing, revealing how to achieve a dual improvement in performance and efficiency through precise adhesive solutions.1、 Project Background: Challenges and Opportunities CoexistThis case focuses on the encapsulation of high-performance damping terminals. Faced with increasingly stringent market demands, our engineering team needs to address a series of technical challenges while ensuring the insulation and durability of electronic connections within the terminals. The core goals include: using black adhesive on the front-end to achieve light blocking and aesthetics; The backend needs to use transparent adhesive for easy detection; More importantly, the adhesive must adhere tightly to the fiberglass material and have moderate hardness and excellent resilience after curing to cope with complex mechanical stresses. 2、 Elaborate on the requirements for adhesive: considerations for continuous improvementClear color differentiation and diverse functionsFront end black adhesive: mainly responsible for preventing light, peeping, and enhancing the integrated appearance of the product. Black can effectively absorb and block light, protect internal sensitive components from light exposure, and enhance the professionalism and sophistication of the product.Backend transparent adhesive: The core value lies in its transparency. It allows engineers to visually inspect the sealing quality, such as the condition of bubbles, gel filling, and the position of internal components, and is an indispensable part of quality control and process optimization.Excellent adhesion performance, seamlessly integrated with fiberglassThe surface characteristics of fiberglass materials commonly used in damping terminals pose a challenge to the adhesive strength of glue. We require the adhesive to achieve seamless…

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PCB dam sealing and potting – guardians of electronic components

2025-09-18

In the trend of miniaturization and high integration of modern electronic products, the protection of electronic components has become particularly important. The dam enclosure and sealing process, as important means in the field of electronic protection, provides comprehensive protection for electronic products, effectively improving their reliability and service life. Dam enclosure technology: building a solid defense lineThe enclosure process, as the name suggests, is to form a “dam” around electronic components or circuit boards to restrict the flow range of subsequent sealant. This’ dam ‘is usually formed by colloids with high viscosity, which not only ensures that the sealant evenly covers the target area, but also avoids colloid overflow and contamination of non target areas.The role of dam enclosure technology:Precise control of sealing range: The dam sealant can precisely define the sealing area, avoiding the sealant from flowing into areas that should not be covered, such as connectors, heat sinks, etc., ensuring the functional integrity of the product.Save material costs: By limiting the amount of sealant used, reduce colloid waste and thus lower production costs.Improving product aesthetics: The dam can make the edges of the sealant neat and beautiful, enhancing the overall appearance quality of the product.Enhance local protection: For certain areas that require local key protection, a dam can form a thicker protective layer, providing stronger mechanical support and environmental protection.Elaplus SIPC 2150 dam sealant: Building a solid foundation for protectionIn order to meet the demand for high-performance protection in electronic products, Elaplus has launched SIPC 2150 single component dealcoholized/environmentally friendly sealant silicone as an ideal choice for dam enclosure processes.As a neutral dealcoholized adhesive sealant, SIPC 2150 has excellent mechanical properties and excellent adhesive sealing performance for PC, PA plastic, concrete, wood, felt, EVA foam, metal (iron, aluminum, stainless steel) and other materials. Core advantages of SIPC 2150:Low…

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New choice for precision electronic potting: SIPA 3015 bonded add silicone, born for reliability!

2025-07-11

SIPA 3015 Plus-type adhesive sealant for high reliability electronic componentsIn the electronics packaging industry, engineers often face the following dilemmas:✅ Want a good sealing protection, but also worry about the collar and the device between the adhesion is insufficient to lead to the drop;✅ We want to have strong adhesion, and do not want to produce stress damage to sensitive components after curing. Power FillingTo solve this pain point, Elaplus introduced a new generation of adhesive-type additive sealing silicone – SIPA 3015 A/B, this product achieves a balance in sealing protection + structural adhesion + low stress performance, which is widely used in sensors, connectors, transformers, outdoor modules, electronic control boards and other high reliability areas.Core technology breakthrough: filling adhesive can also be strongly bonded!SIPA 3015 uses a modified addition reaction system, so that it can be directly bonded to a variety of substrates such as PC, PBT, PA, PET, epoxy resin, aluminum, copper, etc. without the need for a base coating.Characteristics SIPA 3015 Traditional Molded SiliconeAdhesive Strength ✅ Direct bonding of various materials ❌ Additional coating requiredLiquidity ✅ Low viscosity, suitable for complex structures GeneralStress Control ✅ Extremely low stress after curing, protecting the chip Generally highProcessing Method ✅ Manual or automatic fillingCuring Method ✅ Normal Temperature & Heating Dual Mode Normal Temperature Only✅ Conclusion: SIPA 3015 is the ideal sealing solution for bonding and low stress!✅ Why SIPA 3015?SIPA 3015 is not a “soft adhesive” sealant in the traditional sense, it combines “seal protection” with “structural adhesion” in one, achieving a new breakthrough in the adhesion of multiple substrates without the need for a base coating, especially suitable for the protection of electronic components with limited space but requiring reliability.🚀 Key advantages:1:1 mixing ratio, simple process, suitable for automatic irrigation systemLow viscosity good fluidity, easy to fill small…

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Permanent magnet suction cup coil potting protection solution

2025-07-11

In modern industrial automation systems, Permanent Magnetic Chuck is an important clamping and fixing device and is widely used in CNC machine tools, grinding machines, milling machines and other equipment, used to clamp ferromagnetic workpieces and improve processing accuracy and efficiency. It usually integrates coil wire groups and control circuits inside, which plays a key role in electronically controlled permanent magnet technology. The working environment of the coil is often accompanied by complex conditions such as high temperature, high humidity, high dust or coolant seepage. Therefore, high-performance potting protection can not only improve the stability of the equipment, but also greatly extend the service life. Permanent magnet suction cup coil filling sealDifficulties in potting protection of permanent magnet suction cup coilIn practical applications, permanent magnet suction cup coil filling covers face the following technical challenges: High adhesion requirements: it needs to be well combined with a variety of substrates such as aluminum shell, stainless steel base plate, plastic bracket, etc.;Complex structure: the coil windings are compact, and the potting needs to have excellent fluidity to avoid gaps;Strong electrical insulation: It is necessary to ensure that there is no leakage or breakdown under long-term working voltage;Strong environmental tolerance: waterproof, moisture-proof, oil-fouling, and corrosion-proof;High and low temperature resistance: The equipment must maintain physical stability during long-term operation or cold start;Fire-proof and flame retardant: To avoid fire caused by short circuit or overheating, the potting material must have flame retardant properties.How to achieve reliable packaging, waterproof insulation, dustproof and leakage protection of coils? A professional potting material is crucial! Recommended solution: SIPC 1816 A/B Silicone Potting GelTo meet the above needs, ELAPLUS recommends the use of SIPC 1816 A/B two-component silicone potting adhesive. This is a high-performance potting material specially developed for electronic coil devices. It has excellent physical and electrical properties and…

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Adhesive glue solution for automotive radar ceramics and ceramics: SIPC 1816, ideal for high temperature and humidity resistance

2025-07-11

With the rapid development of smart cars and autonomous driving technologies, automotive radar systems, as key perception devices, have put forward extremely high requirements on the structural stability and reliability of core components. Especially the bonding between ceramic components inside the radar sensor not only needs to withstand high temperature and high humidity environments, but also needs to have excellent insulation performance and durability. Against this background, ELAPLUS’s recommended two-component silicone SIPC 1816 A/B becomes the ideal solution for ceramic bonding and potting. High temperature environment: The working temperature can reach above 120℃, and ordinary glue is prone to aging, hardening, and loss of stickiness;High humidity environment: long-term exposure to humid or condensing environment, and failure caused by water absorption should be prevented;Thermal expansion coefficient matching: Ceramics have small thermal expansion, and the colloid must have low shrinkage and low internal stress;Long-term reliability: It is necessary to ensure a lifespan of more than 10 years to avoid cracking, leakage, debonding and other problems.To solve the above problems, SIPC 1816 came into being. Automotive electronic modules: such as radar antennas, millimeter-wave radar controllers, ADAS main control modules, etc.;Power control module: high-voltage DC-DC converter, inverter, vehicle charger, etc.;Solar module junction box: a packaging environment that requires a UV resistant and high temperature aging;LED lighting system: such as LED spotlights, wall washing lights, LED fluorescent lights, light strips and other waterproof potting protection.Why choose ELAPLUS?As a material technology company focusing on the research and development and manufacturing of electronic adhesives, ELAPLUS is committed to providing customized adhesive solutions for automotive electronics, new energy, optoelectronics, industrial equipment and other industries. Our products cover many series such as epoxy, polyurethane, silicone, acrylic, etc., and have the following advantages: Complete certification system (UL, RoHS, REACH, etc.)Quick response technical supportYears of supporting experience accumulated by the industryContinuously…

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How to choose battery sealing materials? Understanding the application differences between two high-performance thermal conductive potting adhesives in one article

2025-06-25

In the field of new energy batteries, internal sealing is not only a key step in protecting electronic components and preventing moisture from entering, but also directly affects the thermal conductivity efficiency and system safety performance between the battery cell, module, and liquid cooling plate.Battery thermal conductive sealing adhesive For the following application scenarios:Internal sealing of blade batteryTwo wheeled vehicle battery module encapsulationUAV battery protection encapsulationEnergy storage battery system encapsulationSolution PUR 1680 A/B SIPA 8250 A/BType/Type Polyurethane Sealing Adhesive Non Removable Organic Silicon Sealing Adhesive RemovableFeatures Features ☑ 100:16☑ Mixed viscosity 1400 mPas☑ Hardness A85☑ Thermal conductivity coefficient 0.8 W/m.k☑ Temperature resistance -50/130C☑ High adhesive strength☑ Flame retardant V0 ☑ 1: 1 additive molding☑ Mixed viscosity 3500 mPas☑ Cone penetration degree 40☑ Thermal conductivity 0.75 W/m.k☑ Temperature resistance -60/200C☑ A certain adhesive strength☑ Flame retardant V0Recommended ELAPLUS battery thermal sealing adhesive Whether it is blade battery modules that pursue strong structural adhesion, or BMS and drone batteries that emphasize flexible protection and repair possibilities, ELAPLUS polyurethane/silicone encapsulation solutions can accurately match the needs.Welcome to contact us for product TDS/SDS, sample testing, and automatic sealing solutions!Tags: Energy Storage Battery Adhesive Encapsulation · Blade Battery Module Adhesive · Removable Silicone Encapsulation · Thermal Conductive Encapsulation Adhesive · Organic Silicon Encapsulation Adhesive · Battery Encapsulation Adhesive

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Solution for Lightweight Application of Polyurethane Foam Adhesive in Two Wheel Electric Vehicles

2025-06-25

Under the rapid development trend of new energy two wheeled electric vehicles, product design is iteratively upgrading towards lighter, safer, and more environmentally friendly directions. Especially in battery pack systems, traditional structural sealant is no longer able to meet the multiple requirements of the new national standard for vehicle quality, flame retardant rating, and cost control. Therefore, polyurethane foam (PUR Foam) has gradually become a key material for the manufacturing of two wheeled electric vehicles due to its advantages of lightweight, flame retardancy, and strong structural support. Solution for Lightweight Application of Polyurethane Foam Adhesive in Two Wheel Electric VehiclesThis article by ELAPLUS will delve into the application of polyurethane foam adhesive in two typical scenarios: “foaming and sealing of battery packs for two wheeled electric vehicles” and “replacement of plastic structural frames”.Application 1: Foam sealing of battery packs – balancing lightweight and safety performanceWith the comprehensive upgrade of safety and energy efficiency standards for electric two wheelers by the country, weight control of battery systems has become an important part of vehicle compliance design. In the old scheme, traditional potting glue is usually used in quantities of over 2kg to ensure the fixation and protection of the battery cells. In the context of the new national standard, the weight must be compressed to within 400g, which puts higher requirements on the density and structural support performance of the sealing material. Polyurethane foam adhesive solutionRecommended product: PUR 1685 A/BPolyurethane foam adhesiveMixing ratio: 1:1Hardness: Shore D55, with rigidity close to that of plasticPerformance characteristics:☑ After foaming, a sturdy structural layer is formed to support the battery module☑ Reduce the overall number of parts and simplify assembly processes☑ Excellent thermal insulation and heat resistance, enhancing safety redundancy☑ Adjustable foaming ratio, suitable for different mold and structural requirementsThis product foams evenly during the…

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