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Industry Application

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Elaplus Analysis: Gel Encapsulation Scheme of Light and Rain Sensor

2025-02-25

The rain sensor is a driver assistance system that automatically activates the windshield wiper system when it rains. The car rain and light sensor is a new generation of intelligent sensor that integrates infrared rain sensors and ambient light sensors. The vehicle can automatically control the front wipers and headlights through rain and light sensors. Replacing the original manual operation greatly improves driving safety and comfort. Working principle of optical rain sensorHowever, the installation of rain light sensors is also a skill. Many friends have found that the sensitivity of intelligent control systems may decrease, and some systems may not start on their own in a timely manner, which has an impact on driving. This is likely due to problems with the installation of the rain sensor, which needs to be reinstalled. The optical rain sensor is generally fixed on the windshield with the help of gel. The gel forms a horizontal layer on the optical sensor, which can eliminate the unevenness between the optical sensor and the windshield, thus creating a clear optical interface. Incorrect assembly may lead to malfunctions or sensor failures.Unlock the Miracle of Rain, Get Glue Solution for Light Rain SensorStep 1 Preparation workPrepare the sensor gelThe selection of sensor gel is particularly important. The electronic components inside the sensor are usually fragile and vulnerable to mechanical vibration and impact. We must choose products that are impact resistant, highly elastic, environmentally friendly, non-toxic and can be tested. ELAPLUS Sensor Fix Gel is fully capable. ELAPLUS Sensor Fix Gel Advantages:▶ easy to operate▶ fast curing▶ Highly transparent▶ high low temperature▶ Environmentally friendly and non-toxic▶ Applicable to all vehicle models▶ Maintain stability without shrinkage▶ Surface insensitive, high elasticity▶ No bubbles are discharged during the curing process▶ Reusable, saving the cost of replacing sensors Curing time of ELAPLUS Sensor…

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Recommended sealant for rain sensor: PUR 1680 two-component sealant

2025-02-25

Application background of rainfall sensorsRainfall sensors are widely used in various fields such as meteorological monitoring, intelligent agriculture, urban drainage systems, and climate research. With the development of intelligent technology, rainfall sensors have gradually acquired more precise detection capabilities, and higher requirements have been put forward for their waterproof, stability, and durability. Especially in outdoor environments, sensors face many challenges such as strong weather changes, humidity erosion, and physical collisions. Therefore, protecting the sensitive components of sensors and ensuring their long-term stable operation has become an important part of the design and manufacturing process. The importance of sealant in rain sensorsThe use of sealant can effectively protect the electrical components inside the sensor, prevent the invasion of moisture, dust, corrosive substances, and other external factors, and extend the service life of the product. In addition, potting adhesive can also improve the vibration and impact resistance of sensors, ensuring their normal operation in harsh environments.Rainfall sensors generally involve various complex electrical components, such as circuit boards, sensor elements, and connecting wires. Waterproof, corrosion resistance, and good mechanical protection are essential characteristics of sealant in this field. Rainfall sensor encapsulationTechnical requirements for sealing adhesiveFor rain sensors, choosing the appropriate sealing adhesive is crucial. The main technical requirements include:Waterproof performance: As the rain sensor is exposed to the external environment, waterproof performance is crucial. The sealant must be able to resist rainwater infiltration and maintain good sealing performance.Flexibility and moderate hardness: Rain sensors typically contain sensitive electronic components, so the hardness of the sealant should not be too high to avoid pressure or damage to the components. Excessive hardness may cause damage to the sensor components or brittle cracking of the packaging layer. It is more appropriate to control the hardness within 60D, which can balance mechanical protection and component safety.Low mixing viscosity:…

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Industrial CNC grinder double end facial mask potting and particle stone bonding solution

2025-02-24

In modern industrial manufacturing, CNC grinding machines play an important role as precision machining equipment in improving production efficiency and processing quality. With the continuous upgrading of processing technology and equipment, how to improve the performance, accuracy, and stability of CNC grinding machines has become a focus of attention for many manufacturing enterprises. As the key link, the double end facial mask potting and micro stone bonding technology can significantly improve the durability and reliability of machine tool components.This article will share the application points of double end facial mask potting and particle stone bonding of CNC grinder, and recommend suitable high-performance adhesive products to help improve the performance of the machine tool and ensure stability and efficiency in precision machining.CNC grinder double end facial mask potting – EP 1702 recommended CNC grinder double end facial mask pottingIn the key parts of CNC grinding machine, double end facial mask potting technology is widely used in the protection of electronic components. Especially in high-precision machining equipment, circuits and other sensitive components often require effective encapsulation protection to avoid adverse effects from external environments.EP 1702 epoxy sealant, as a two-component epoxy resin sealant, is an ideal choice for addressing this requirement. It has excellent fluidity and permeability, and can be evenly filled into every detail of the double end facial mask, thus providing all-round protection for circuit boards, sensors and other electronic components. EP 1702 can maintain good protective effects in both high temperature and high humidity working environments, as well as in the face of possible impacts and vibrations.EP 1702 also has extremely strong electrical insulation performance, which can effectively isolate external electrical interference and ensure the stable operation of electronic components. In addition, its excellent corrosion resistance and water resistance enable the equipment to operate stably in harsh environments for…

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Elaplus Integrated Glue Application Solution for Marine Propulsion

2025-02-24

In ship engineering, propellers, as one of the core components, carry enormous power and important tasks. Ensuring the efficient operation of the propulsion system relies on precise bonding and sealing techniques. With the continuous development of marine thrusters, the demand for adhesive and sealing materials is also increasing. Today, Yilian will explore the adhesive solution for the overall system of marine thrusters and recommend several efficient products to help improve system performance and reliability. The overall adhesive solution for Baigao High Material Marine Propulsion Control shell sealing – SIPC 1859The control housing in the propulsion system carries important electronic control units, which need to ensure complete sealing to prevent the intrusion of moisture, dust, and other pollutants. To achieve this goal, SIPC 1859 is an extremely suitable silicone sealant.SIPC 1859 has excellent impact resistance and mechanical vibration resistance, which can maintain sealing effect when the ship’s propulsion system is subjected to strong vibration and external pressure. Its self leveling and excellent weather resistance allow it to be exposed to marine environments for a long time while maintaining excellent sealing performance. In addition, SIPC 1859 also has waterproof and UV resistant properties, which can effectively protect the electronic components inside the control housing and avoid any damage from external factors. Hand stick bonding – EP 2025In the thruster system, the hand lever is a very important component responsible for controlling the movement of the thruster. In order to ensure that the handle does not fall off or loosen during intense operation, high-strength adhesive materials are required. EP 2025 is an ideal epoxy adhesive specifically designed for bonding hand rods.EP 2025 has strong adhesive strength, which can firmly bond components made of different materials such as metal and plastic together, providing a long-lasting bonding effect. It has a fast curing time and…

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Application of EP 1761 Epoxy Resin in Encapsulation of Semiconductor Thermistors

2025-02-21

In the field of modern industrial electronics, especially in semiconductors and electronic components, thermistors (NTC or PTC) are one of the important components. They have a wide range of applications in temperature control, over temperature protection, and current limiting. With the advancement of technology, the precision and performance requirements of semiconductor thermistors continue to increase, and the requirements for their packaging materials are becoming increasingly strict.Especially in working environments with high temperatures, vibrations, and complex external environmental conditions, thermistors require strong protection to ensure their long-term stable operation. Therefore, the selection of encapsulation materials is crucial, as they can provide temperature stability, mechanical protection, and reliable electrical insulation.Encapsulation of semiconductor thermistor ChallengeSemiconductor thermistors face multiple challenges in their applications, including:▶ Temperature fluctuations: Electronic devices generate a large amount of heat during operation, especially high-power circuits. Thermistors must be able to cope with constantly changing temperatures to prevent performance degradation or damage caused by overheating or rapid temperature changes.▶ Mechanical vibration: Modern industrial equipment often operates in harsh environments, which may cause thermistors to experience vibrations, impacts, or other mechanical stresses during use.▶ Long term stability: After long-term operation of semiconductor components, the packaging material needs to maintain high performance to avoid performance degradation caused by aging, temperature cycling, and other factors.Recommended productsYilian EP 1761 series is a single component high-performance epoxy resin structural adhesive developed for the trend of miniaturization, lightweight, and high output in power, electrical, and electronic equipment.Suitable for structural bonding and reinforcement bonding of small industrial products, such as assembly bonding of ferrite and magnetic steel in the production of magnetic motors, bonding and fixation of motor rotor necks and motor winding coil joints. Compared with widely used anaerobic adhesives and two-component acrylic adhesives, it has better electrical, chemical, and thermal physical properties. Its excellent operational performance…

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Elaplus case sharing of miniature inductor encapsulation and fixation

2025-02-21

In the field of industrial electronics, miniature inductors are often used in various precision equipment, especially in communication, automation control, and electronic control systems for new energy vehicles. Ensuring the reliability and stability of micro inductors under extreme conditions such as high temperature, low temperature, and mechanical vibration has always been a major challenge in electronic component design, as they need to withstand various harsh working environments. In order to ensure the long-term stability of micro inductors, packaging and fixing techniques have become the key to solving this problem. The selection of sealant needs to consider multiple aspects, including adhesive strength, toughness, thermal stability, seismic resistance, etc. Choosing the appropriate sealant can significantly improve the anti-interference ability, seismic resistance, and temperature resistance of inductors. In this situation, the main challenge faced by the customer is how to improve the stability of the miniature inductor under extreme temperature changes, while ensuring that the inductor will not be damaged under mechanical vibration and impact. Specific issues include: material expansion under temperature difference changes: Micro inductors often operate in high and low temperature environments, and expand and contract during temperature changes, which can easily lead to stress concentration in components and affect the stability of inductors. Seismic requirements: Inductors must have certain seismic resistance in practical use, especially in electric vehicles and high vibration environments, to prevent solder joint breakage or inductance detachment. Environmental tolerance: Micro inductors are often exposed to extreme working environments, such as high temperatures, high humidity, or dusty environments in automotive electronic control systems. Therefore, sealing materials must have excellent properties such as high temperature resistance, low temperature resistance, water resistance, and corrosion resistance. Recommended product EP 1735 is a low viscosity single component epoxy structural adhesive, black in color and solvent-free. It has high adhesive strength, low coefficient…

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Epoxy sealing adhesive | End sealing of amorphous iron core transformer

2025-02-20

With the continuous upgrading of power equipment, amorphous iron core transformers are increasingly being applied in the power field due to their efficient energy conversion and low loss characteristics. Amorphous iron core transformers need to withstand different environmental conditions during operation, so the materials used for end sealing not only need to have excellent insulation, but also sufficient adhesion and durability to ensure long-term stable operation of the equipment. End sealing and potting of amorphous iron core transformerIn practical applications, the sealing and sealing of amorphous iron cores is not only a key step in protecting the cores and improving electrical performance, but also an important step in ensuring the reliable operation of transformers. Therefore, it is crucial to choose the appropriate potting material, considering both its insulation and mechanical properties, as well as factors such as operability, curing speed, and environmental resistance.Challenge:The challenges of this project mainly come from the following aspects:* High insulation requirements: Amorphous iron core transformers operate under high-frequency current and high voltage, requiring the sealing material to have excellent insulation performance to prevent current leakage and ensure efficient and stable operation of the transformer.* Curing speed issue: Due to strict requirements for the curing speed of sealing materials on the production line, the materials must be cured quickly to improve production efficiency and shorten the production cycle.* Bonding force requirement: The sealing material not only needs to ensure good electrical insulation, but also needs to have sufficient adhesive force to ensure firm adhesion between the material and the iron core and other metal components.* Environmental adaptability: Transformers work in harsh environments, including high temperature, low temperature, and oil pollution, so the sealing material must have excellent temperature resistance and pollution resistance.Solution:To meet these challenges, we recommend EP 2011 epoxy adhesive, which has demonstrated excellent performance…

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What is the best adhesive for bonding rubber?

2025-02-20

Rubber adhesives play a crucial role in various industries. Whether it is firmly connecting rubber components to metal, plastic, or other rubber components to form functional components, rubber bonding is essential.For example, in the automotive industry, rubber adhesives are crucial for manufacturing seals, gaskets, and shock absorbers. In industrial machinery, it ensures the durability of rollers and belts. Medical devices rely on adhesive rubber to manufacture flexible tubes or protective covers. Rubber adhesives are also commonly used in consumer goods such as footwear and electronics, as their durability and functionality are crucial. Whenever a product requires strength, flexibility, or environmental resistance, rubber bonding becomes a critical step in the manufacturing process. Why is rubber type crucial for bonding?Each type of rubber material has different characteristics, such as flexibility, chemical resistance, and surface energy, which can affect its compatibility with adhesivesLow surface energy: such as silicone and EPDM rubber, require the use of primer or specialized adhesive to ensure firm bonding.Plasticizer migration: Rubber such as NBR, SBR, EPDM, etc. may release plasticizers over time, affecting long-term adhesion performance.Environmental conditions: Some rubbers perform well in extreme temperatures or harsh environments, requiring adhesives to work under these conditions.Surface treatment of rubber bondingProper surface treatment is crucial to ensure the firmness of rubber bonding. Rubber surfaces often adhere to contaminants such as release agents, slip additives, or lubricants, which can affect adhesion.Cleaning the surface with solvents such as isopropanol can effectively remove these impurities, but it is important to avoid using corrosive solvents such as acetone, which may damage certain rubber.To improve adhesion, surface energy can be increased by polishing the rubber surface or using plasma, chemical primer, and other methods, especially for low surface energy rubber such as silicone and EPDM.Due to the migration of plasticizers in certain rubbers over time, it is…

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Application of Silicon potting compound| Thin Layer Coating or Potting of PCB Circuit Board

2025-02-18

In the manufacturing process of modern electronic products, PCB circuit boards (printed circuit boards) play a crucial role. With the continuous enhancement of electronic device functions, the design and manufacturing of PCB circuit boards have become increasingly complex, and the requirements for their protection and packaging have also become higher. Among these requirements, the application of PCB thin layer coating and encapsulation is particularly important, as they can effectively enhance the mechanical strength, seismic resistance, waterproofing, and corrosion resistance of the circuit board. To ensure the effectiveness of these applications, it is crucial to choose the appropriate adhesive. Today ELAPLUS will focus on introducing SIPC 1812 transparent silicone adhesive sealant, a high-performance adhesive sealant designed specifically for PCB thin layer coating or encapsulation. ELAPLUS circuit board thin-layer encapsulationThe SIPC 1812 series sealant absorbs moisture from the air at room temperature and solidifies. It is a deoxime type silicone adhesive sealant made of special silicone rubber material as the base material and cannot be cured by heating. It has good adhesion and sealing performance for the vast majority of materials, protecting electronic products under harsh conditions.Product FeaturesThe cured elastomer of RTV 1812 series silicone adhesive sealant has the following characteristics:✔ Resist moisture, dirt, and other atmospheric components✔ Reduce mechanical stress and tension caused by mechanical, thermal shock, and vibration✔ Excellent electrical insulation performance, anti corona✔ Excellent outdoor aging resistance, with a service life of up to 20-30 years. Test item Test standard Unit 1812W 1812B Property before curing colour Visual — White Black viscosity GB/T 2794-2013 25℃, mPa·s 12000 12000 density GB/T 15223-1994 25℃, g/cm3 1.07±0.05 1.07±0.05 Tack free time GB/T13477.5-2002 25℃, 55%RH,min 10-25 10-25 Property after curing Hardness GB/T 531-2008 Shore A 26 26 Thermal conductivity GB/T 10297-1998 W/m.K 0.27 0.27 Elongation at break GB/T 528-2009 % ≥250 ≥250 Tensile…

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