In modern industrial automation and electronic equipment, industrial electronic relays play a crucial role. As one of the core components of circuit control, relays are responsible for signal transmission, current switching, and circuit protection functions. Relays are indispensable in household appliances, automotive electronics, and industrial control systems. However, with the continuous advancement of technology and the increasing complexity of application environments, industrial electronic relays are also facing a series of challenges, especially in terms of component fixation and heat dissipation management.
Challenges faced by industrial electronic relays
Vibration and impact cause looseness
In scenarios such as transportation and wind power, strong vibrations may cause internal components to loosen or detach, affecting performance.
High temperature operation leads to thermal failure
Long term operation of relays can generate heat. If the heat dissipation is poor, it can easily lead to high temperatures, causing short circuits or contact erosion.
Dampness and corrosive gas erosion
High humidity or corrosive environments can accelerate the aging of the casing and rusting of metal components, shortening their service life.
High installation and maintenance costs
The traditional mechanical fixation method is inefficient and difficult to adapt to large-scale production needs, and the maintenance cost is also high.
Why do we need thermal conductive adhesive?
To solve the above problems, thermal conductive adhesive has become an ideal choice:
Firmly bonded to prevent loosening
Thermal conductive adhesive can firmly fix components, avoiding displacement and failure caused by vibration or impact.
Efficient heat dissipation and improved stability
Its excellent thermal conductivity can quickly transfer heat to the outside, ensuring that the equipment operates at a suitable temperature.
Strong weather resistance and resistance to harsh environments
Adhesive has waterproof, moisture-proof, and chemical corrosion resistance capabilities, effectively protecting relays from environmental erosion.
Simplify the process and reduce costs
The use of thermal conductive adhesive can save tedious mechanical assembly steps, achieve automated coating, improve efficiency, and reduce manufacturing costs.
Recommended product: Single component heat conductive adhesive SIPC 1857
SIPC 1857 (1 #) titanium ester system dealcoholized organic silicon adhesive sealant is an organic silicon sealing material that absorbs moisture from the air and releases trace amounts of methanol during the curing process at room temperature. It has good adhesion and sealing performance for most plastic, metal and other materials, protecting electronic products in a stable state under harsh conditions. During the curing process, trace amounts of methanol substances are released, which are non corrosive to materials such as polycarbonate (PC) and copper, and do not release irritating gases.
Good extrusion performance and high thermal conductivity
Excellent chemical resistance and good adhesion
Resist moisture, dirt, and other atmospheric components
Reduce mechanical stress and tension caused by mechanical, thermal shock, and vibration
Excellent outdoor aging resistance, with a service life of up to 20-30 years
Seismic resistance, corona resistance, leakage resistance, excellent insulation performance
Stable mechanical and electrical performance between -60-200 ℃
As an important component of modern industry, the stability and reliability of industrial electronic relays directly affect the operational quality of the entire system. In the face of increasingly severe challenges, choosing suitable materials and technologies is particularly important. Single component thermal conductive adhesive SIPC 1857 provides comprehensive protection for relays with its excellent thermal conductivity, adhesive strength, and weather resistance, helping enterprises improve product quality and market competitiveness.
Tags: Component Fixing · Single Component Adhesive Fixing Adhesive · Thermal Conductive Adhesive · Organic Silicon Thermal Conductive Adhesive
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