In the fields of automotive electronics and industrial sensors, the fixation and bonding of wiring harnesses and sensors are crucial. With the increasing demand for reliability and durability of equipment, choosing the appropriate adhesive has become one of the key factors. Yilian has accumulated rich experience in this area, especially in providing efficient and durable bonding solutions for sensor wiring harnesses. This article will introduce in detail how Elaplus solves the needs of customers for strong adhesion and high durability through EP 1715 epoxy adhesive through a customer case study.
Case background: Fixed requirements for sensor wiring harness
The client is a leading industrial sensor manufacturer focused on developing sensor solutions for use in smart devices and automation systems. To ensure the stability and durability of the sensor, customers need to firmly bond the wiring harness to the sensor when designing their products. Due to the fact that these sensors are often used in harsh working environments such as high temperatures, high humidity, and electromagnetic interference, ensuring the strength and long-term stability of adhesive fixation is a crucial challenge.
The customer has tried various adhesive materials in the early stages, but the challenge they face is that the adhesive strength of most adhesives is not sufficient to withstand long-term tension and environmental changes, resulting in loose or detached wiring harnesses during operation. At the same time, the customer requires the adhesive to have strong toughness after curing, to avoid brittle cracking under vibration or mechanical impact. In addition, the adhesive needs to have excellent moisture resistance, aging resistance, and good electrical performance.
Challenges and Solutions
After multiple communications and tests, Yilian recommended EP 1715 epoxy adhesive to the customer. This two-component epoxy resin adhesive can meet the customer’s multiple needs for fixing sensor wiring harnesses. After testing, the customer’s requirements for fixing sensor wiring harnesses have been fully met. Customer feedback: The bonding effect is stable and long-lasting, and the wire harness is firmly fixed. Even after multiple vibration tests, the fixing effect remains unchanged. In addition, the moisture resistance and UV resistance of EP 1715 ensure that the sensor can maintain good working performance for a long time when the wire harness is in contact with the external environment.
EP 1715 epoxy adhesive is a two-component room temperature curing epoxy resin. Designed for bonding materials such as ceramics, metals, glass, plastics, rubber, paper, cloth, etc. A. B component is thoroughly mixed in a 1:1 (weight or volume ratio) ratio before use. The product has good toughness and aging resistance after curing, and the adhesive layer is not easily brittle or cracked after curing. At the same time, it has a certain resistance to ultraviolet rays and moisture, and can be used for local potting and bonding of outdoor mechanical equipment.
The cured adhesive has the following characteristics:
Resistance to moisture, dirt, and other atmospheric components
High strength, excellent adhesion
Good anti pollution performance and low surface pretreatment requirements
■ No solvents, no curing by-products
Stable mechanical and electrical performance between -50-120 ℃
Has good adhesion to plastic PC, fiberglass cloth, steel plates, etc
By providing customized bonding solutions for customers, Elaplus has successfully solved many challenges in bonding and fixing sensor wiring harnesses. EP 1715 epoxy adhesive has become an ideal choice for customers to fix sensor wiring harnesses due to its high strength, excellent adhesion, temperature resistance, moisture resistance, and environmental characteristics. This case also demonstrates Yilian’s strong adhesive solution capabilities in the industrial and automotive electronics fields.
Tag: Sensor wiring harness adhesive fixation · Adhesive sealant
