Elaplus Customer Case Study: Adhesive Bonding of Sensor Wiring Harness

In the fields of automotive electronics and industrial sensors, the fixation and bonding of wiring harnesses and sensors are crucial. With the increasing demand for reliability and durability of equipment, choosing the appropriate adhesive has become one of the key factors. Yilian has accumulated rich experience in this area, especially in providing efficient and durable bonding solutions for sensor wiring harnesses. This article will introduce in detail how Elaplus solves the needs of customers for strong adhesion and high durability through EP 1715 epoxy adhesive through a customer case study. Case background: Fixed requirements for sensor wiring harnessThe client is a leading industrial sensor manufacturer focused on developing sensor solutions for use in smart devices and automation systems. To ensure the stability and durability of the sensor, customers need to firmly bond the wiring harness to the sensor when designing their products. Due to the fact that these sensors are often used in harsh working environments such as high temperatures, high humidity, and electromagnetic interference, ensuring the strength and long-term stability of adhesive fixation is a crucial challenge.The customer has tried various adhesive materials in the early stages, but the challenge they face is that the adhesive strength of most adhesives is not sufficient to withstand long-term tension and environmental changes, resulting in loose or detached wiring harnesses during operation. At the same time, the customer requires the adhesive to have strong toughness after curing, to avoid brittle cracking under vibration or mechanical impact. In addition, the adhesive needs to have excellent moisture resistance, aging resistance, and good electrical performance.Challenges and SolutionsAfter multiple communications and tests, Yilian recommended EP 1715 epoxy adhesive to the customer. This two-component epoxy resin adhesive can meet the customer’s multiple needs for fixing sensor wiring harnesses. After testing, the customer’s requirements for fixing sensor wiring…