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Integrated adhesive solution for electronic devices

Industrial electronics

Industrial electronics

Industry Application Consumer Electronics

Case Study of Elaplus | Solution for High Temperature Oil Environment potting of Automotive Oil Pressure Sensor

In modern automotive electronics, the working environment of sensors is becoming increasingly demanding. Especially in high temperature, high pressure, and high oil immersion application scenarios such as engine compartments and transmission systems, unprecedented challenges have been posed to the reliability of sealing materials. In this case study, we focus on how to use high-performance epoxy sealant to achieve long-term stable sealing protection and electrical insulation for automotive oil pressure sensors when facing various highly corrosive liquid immersion and extreme temperature difference conditions. 1、 Application Background: Challenging “Oil Sea” EnvironmentOil pressure sensors are widely deployed in engine lubrication systems to monitor oil pressure in real-time and ensure safe engine operation. The sensor body needs to be immersed in the following media…

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Tire pressure sensor adhesive solution: PUR 1680, firmly bonded!

1、 What is a tire pressure sensor? What are the key requirements for adhesives?Tire pressure sensor (TPMS) is an indispensable safety component in modern automobiles, mainly installed at the wheels or valves, used to monitor the internal pressure and temperature of the tires in real time, and transmit data to the vehicle control system to prevent tire blowouts or abnormal air pressure. PUR 1680 tire pressure sensor encapsulationDue to its extremely harsh working environment (such as high-frequency vibration, high and low temperature cycles, humidity and heat, oil stains, and long-term use), strict requirements have been put forward for the selection of internal and external adhesives:Adhesives need to have the following key properties:✅ Strong adhesive force: can firmly bond different substrates…

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High performance liquid thermal conductive gel gasket TCMP 1935– a new generation solution for automotive ECU thermal management

Industry Challenge: Thermal Management, Hidden Killer of Automotive ElectronicsWith the continuous evolution of new energy vehicles, autonomous driving, and intelligent cockpit technologies, automotive electronic systems are highly integrated, ECU、IGBT、MCU、 The continuous improvement of power density of core components such as motor controllers has put forward more stringent requirements for the performance of thermal management materials: ❌ Traditional thermal pads have a large thickness and high compressive stress, which can easily lead to fatigue failure of solder joints❌ Thermal paste is prone to long-term drying, cracking, and loss, with poor reliability and difficulty in repair❌ The application of thermal conductive gel is complex, and it is difficult to give consideration to both fluidity and positioning accuracy❌ In high-end manufacturing, manual patching…

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CIPG sealing is no longer a compromise! ELAPLUS SIPC 2115: It has all the elasticity, viscosity, and durability you need!

In the field of high-performance sealing and bonding, material selection is never “roughly the same”. Especially with the continuous development of new energy, intelligent manufacturing, and precision electronics today, CIPG (molded gasket) technology is rapidly replacing traditional gaskets, and high-performance sealing materials are a key link in improving product quality. CIPG Sealing Today, we bring you a star product “Born for CIPG”: 🎯 ELAPLUS SIPC 2115 single component pasty silicone gel 💡 Why choose SIPC 2115? This material is designed specifically for complex structural components and precision electronic sealing and bonding. It not only solves the problems of aging and poor adhesion of traditional sealing gaskets, but also considers automatic dispensing, environmental standards, and multi material adaptability. CIPG seal ✅…

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By using the right potting material for power supply, it will be stable and long-lasting

The power module is exposed to harsh environments such as high temperature, humidity, and vibration for a long time. Choosing a suitable power sealing adhesive is the key to ensuring the stable operation of the product! ✅ Why do we need to perform potting to power supply?✔ Improve electrical insulation performance to prevent breakdown and short circuit✔ Moisture resistant and waterproof, extending the service life of the power supply✔ Anti vibration, high temperature resistance, suitable for complex working environments✔ Improve the mechanical strength of the module and prevent component loosening🔧 Recommended Common potting material:Epoxy sealant: high hardness, high insulation, suitable for adapters and power driversOrganic silicone sealant: good flexibility, high and low temperature resistance, suitable for outdoor power equipmentPolyurethane sealant:…

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LED thermal management | gap filling between aluminum substrate and heat sink

Thermal management is crucial in high-power LED lighting equipment. Aluminum substrates are commonly used as thermal conductive substrates to transfer the heat generated by LED chips to the heat sink. However, due to the small gap between the aluminum substrate and the heat sink, the air thermal resistance is high. If not properly filled, it will seriously affect the heat dissipation efficiency and shorten the life of the LED. Challenges and NeedsCustomers face the following challenges when using traditional thermal conductive materials:The material is prone to drying and cracking or oil separation at high temperatures, and has poor long-term stabilityInsufficient thermal conductivity, high thermal resistance, LED is prone to overheatingPoor adhesion performance, unable to stably adhere to metal surfacesThe usage…

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手机胶黏剂应用方案

Mobile Phone/Tablet PC Beginor adhesive application solution

Mobile Phone/Tablet PC Beginor adhesive application solution

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Bonding • Sealing • Thermal conductive

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